Design of production lines, process and pharmaceutical machinery of Raymon Group
In the pharmaceutical industry , there is a constant drive for innovation and faster time to market, seeking to develop new processes, improve the efficiency of existing processes, and move rapidly from laboratory scale to demonstration and commercial scales. When transferring processes between scales, most businesses need to use an intermediate scale that may not be fully compatible with the lab-scale process or commercial-scale equipment envisioned.
To design the fastest and most cost-effective manufacturing processes, teams around the world from computer-aided engineering CAE uses innovative methods. The key to the scaling process is defining the effect of operating parameters and gaining a deep understanding of their effects. You must consider the limitations imposed on you by the process equipment with which you are developing your process.
Process design in the pharmaceutical industry
This is the path that the Center for Process Innovation has chosen to define areas for special attention in process and equipment design, leading to a faster transition to commercial scale.
Pharmaceutical process engineering
Some factors affecting process scale-up, along with some modeling approaches used to provide insight into the inherent limitations of process equipment, include:
- Key scaling considerations in equipment geometry
- Effects of process equipment geometry on powder flow
- Meshing techniques used to model complex movements in equipment simulation
- Use simulation operations to automate tasks
- Identifying the source of unexpected experimental results in a test rig
The drug production line plays an important role in the production of pharmaceutical products. All operations related to the transformation of raw materials into finished products are integrated in drug production. The production as well as the design of the line must comply with very strict international, European and national quality standards. This ensures that safety, environmental and health aspects are met to ensure a high standard of product quality. A production line can be fully or semi-automatic.
What is the purpose of the drug production line?
A production line in a pharmaceutical environment includes different needs: dispensing, welding, packaging or cutting. The automation of the drug production line increases the productivity and improves the profitability of the company by using it. Designing a production line in the pharmaceutical sector requires more knowledge of your plans.
A production line can integrate different lines for the preparation of products and their packaging and distribution. In the pharmaceutical industry, it is possible to find a packaging line in the production line. It can be placed between two production steps or at the end of the line.
The pharmaceutical filter packing machine is specifically installed between two production stages. Temporarily, medicinal filters are packaged from this assembly machine. The filters are automatically collected at the outlet of the upstream machine using a 6-axis robot.
A cardboard box equipped with a plastic bag is transferred to a robot cell using a motorized roller conveyor. The bag is placed on the walls of the carton by manipulation. The box is then oriented to simplify the insertion of the formed stack.
In-depth knowledge of products to be processed/manufactured and packaging methods in general is an essential prerequisite for designing pharmaceutical production lines, processes and machinery by customizing different production needs and providing a "turnkey" solution that includes backup and technical services.
In-depth knowledge of products to be processed, production and packaging methods in general is a basic prerequisite for designing complete processing and extended lines by customizing different production needs and providing a "turnkey" solution that includes backup and technical services. .
Raimon Group has the core skills, experience and expertise required to design and manufacture solutions to tackle large scale and complex customized projects and meet specific end user needs.
The size of each department, along with core skills, dedicated product managers and extensive expertise gained over the years, enables it to handle complex and customized projects. Each department can handle large-scale projects and the solution to design and produce to meet the specific needs of the end user.
How is the drug production process?
To design production lines, process and pharmaceutical machinery The process involves applying heat, pressure, and stirring to mix the materials together and "extrude" them through a mold. High-shear twin-screw extruders combine materials and break down particles at the same time. The resulting particles can be mixed and filled into tablets or capsules.
Drug production is the process of manufacturing pharmaceutical drugs on an industrial scale by pharmaceutical companies. Drug production tools can be divided into a series of single operations. Milling, granulation, coating, and tableting are all potential parts of this process.
Drug production steps
In continuous production, raw materials and energy are fed into the system at a constant rate, while continuous extraction of output products is achieved. Process performance is highly dependent on material flow stability. For continuous powder-based processes, it is necessary to feed powders continuously and precisely in successive processes in the line, since feeding is obviously the first step in production. Feeders are designed to achieve operational reliability, feed rate accuracy and minimal downtime.
In drug manufacturing, a wide range of inactive ingredients may be combined with the active pharmaceutical ingredient or ingredients to create the final formulation used for the solid dosage form. The range of materials that may be combined presents many variables that must be considered. These variables include particle size distribution, particle shape (spheres, rods, cubes, plates, etc.), presence of moisture, particle surface characteristics such as roughness and stickiness, and powder flow properties.
What is production planning in the pharmaceutical industry?
Production planning represents the master plan to achieve an efficient production system. It includes a variety of elements aimed at achieving accurate delivery time to the customer. With an effective production plan, the production process has the ability to reach its full potential.
How to set up a simple production line
- Set up a suitable work area. You must have enough physical space to set up your production line. ...
- Collect all the necessary materials. ...
- Specify the start and end points. ...
- Create small workstations. ...
- Distribute materials to each workstation. ...
Get to work.
Drug manufacturing is the process of synthesizing pharmaceutical drugs on an industrial scale as part of the pharmaceutical industry. The drug manufacturing process can be divided into a series of single operations such as grinding, granulation, coating, tablet pressing, etc.
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